Disassembly and Inspection: Carefully we disassemble the gearbox or pump, inspecting all parts for signs of wear, damage, or contamination. This includes checking gears, shafts, seals, bearings, and housings for any issues.
Cleaning and Lubrication: Thoroughly clean all components to remove old oil, debris, and dirt. Re-lubricate parts with the appropriate type and amount of oil or grease to ensure smooth operation after reassembly.
Replacing Worn Parts: Replace any damaged or excessively worn parts such as seals, bearings, or gears. Ensuring these components are in top condition is essential for extending the lifespan of the gearbox or pump.
Reassembly and Torque Specifications: Carefully reassemble the components, following the manufacturer’s specifications. Ensure all bolts and fasteners are torqued to the correct settings to avoid future operational issues.
Testing and Calibration: After reassembly, run the gearbox or pump through a series of tests to verify that it’s operating properly. Monitor for any abnormal vibrations, noises, or leaks and calibrate if necessary.
Documentation and Maintenance Records: Document the overhaul process, including parts replaced and any adjustments made. Keeping accurate records helps track the equipment’s maintenance history and can be valuable for future repairs or servicing.